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Application Equipment: Unloading Systems N

来源:林中祥胶粘剂技术信息网2010年12月26日

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Application Equipment: Unloading Systems
 
(Courtesy Nordson Corp.)

 

Application Equipment: Unloading Systems NNo matter how much material your process requires, a dependable, cost-efficient unloading system must be devised to transport the necessary quantity to the point of application. From minute amounts of cyanoacrylates required for electronics applications to large adhesive and sealant quantities necessary in transportation or aerospace, many options are available.

 

For smaller material amounts, there are suppliers who offer single and two-part adhesive packaging and dispensing solutions employing convenient, disposable 30 to 400 cc cartridges and syringes. In powder or pellet form, many systems can accommodate material amounts from 20 kilograms to supersacks. When handling hot melt or liquid adhesives, unloaders are available to carry materials in 5-, 55- and 300-gallon containers directly from a truck or rail car. If necessary, automatic refilling can be considered to help streamline plant operations by alleviating manual material handling

 

When considering your options, it is important to calculate how much adhesive will be used per assembly and how many assemblies will be produced per day. This will help you select the right package size, based on a reasonable number of changeovers per day and adhesive shelf life. In addition, if frequent changeovers are required, an automatic unloading system can be considered to reduce labor costs. 

 

Regardless, the unloading system must match the adhesive form.

 
 
 
Drum/Pail/Tote

Drums, pails and totes are often used to package larger amounts of adhesives and sealants. To unload material from these containers, three options are typically available depending on material temperature, viscosity and pressure requirements ? pressure pots, suction pumps and follower-plate pumps.

1. Manual Pouring into Pressure Pot or Tank
Pressurized containers meet various cold adhesive delivery requirements with a range of filling capacities, typically from .26 gallons to 7.9 gallons. These containers provide protection against corrosion with wetted fittings and tank casings made of stainless steel. They can also improve bonding performance by incorporating adhesive filters that remove contaminants. 
 
Many pressurized containers also offer wide openings and straight-wall designs that speed manual filling and cleaning.  Manually filling pressurized containers can be labor intensive, and manufacturers must consider the costs associated with such labor as well as spillage. Manual filling works best for materials less than 1,000 cps. 
 
2. Suction Pump
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