科研报告
研制和应用
温湿耦合老化对改性硅烷密封胶与PC粘接性能的影响
张 静1,王 浩1,徐智宝2,杨 洋1,倪 强1,郑自芹2,梁景恒2
(1.中车青岛四方机车车辆股份有限公司,山东青岛 266111;2.中国兵器工业第五二研究所烟台分所有限责任公司,山东烟台 264003)
【摘 要】利用环境模拟试验箱、万能拉伸试验机、红外光谱仪、接触角测量仪和光学显微镜等设备,研究了温湿耦合老化(70 ℃/100%RH)环境对改性硅烷密封胶与轨道车辆车窗&灯罩用聚碳酸酯(PC)粘接性能的影响。研究结果表明:温湿耦合老化后改性硅烷密封胶与灯罩用PC之间的粘接性下降明显,胶条剥离破坏形式从95%以上内聚破坏变为95%以上界面黏附破坏,拉剪强度降低93%以上,而车窗用试样老化后性能降低幅度较灯罩用试样小。温湿耦合老化后,灯罩用PC底涂与UV涂层之间存在起泡现象,这是灯罩用PC粘接性能降低的主要诱因。此外,高温加速了PC中酯类结构的水解,也可能是粘接性能降低的原因之一。
【关键词】温湿耦合老化;改性硅烷密封胶;PC;粘接性能;界面开裂
热加速对硅酮胶力学试件的影响研究
李梓泳,陈炳耀,宋家城,廖逸洪,全文高
(广东三和控股有限公司,广东中山 528400)
【摘 要】目前,硅酮密封胶力学试件的养护时间一般长达28 d。为加快公司日常硅酮胶产品的质量监测与产品研发,本研究对醇型、酸型和酮肟型硅酮胶的铝板和玻璃板试件进行热加速测试。研究结果表明:⑴醇型硅酮胶铝板试件在23 ℃养护下第15 d后的抗拉强度和养护28 d的相近;铝板和玻璃板试件在50 ℃养护环境下力学性能出现波动;在70 ℃养护下铝板和玻璃板试件的抗拉强度和断裂伸长率显著下降。 ⑵酸型硅酮胶铝板试件在50 ℃的养护环境下,养护15 d后的抗拉强度达到最大值;酸型硅酮胶玻璃板试件在50 ℃养护下的抗拉强度和断裂伸长率也不断提高,第15 d后接近标准环境养护的力学性能;酸型硅酮胶试件在70 ℃的养护环境下的抗拉强度和断裂伸长率变化复杂,此温度不适合作为热加速的养护温度。⑶酮肟型硅酮胶试件在50 ℃环境下养护13 d时的抗拉强度和断裂伸长率与标准环境下养护的相似,延长养护时间导致抗拉强度上升和断裂伸长率下降;酮肟型硅酮胶铝板试件在70 ℃的养护环境下的力学性能变化复杂,酮肟型硅酮胶玻璃板试件的力学性能呈逐步上升的趋势。⑷不同配方的硅酮胶的热加速效果不一样,生产厂家可根据自身产品的特点进行热加速试验,来监测每批产品的质量变化。
【关键词】单组分硅酮胶;热加速;力学性能
导热硅烷改性聚氨酯粘接剂的制备及性能研究
陈 旺,刘龙江
[康达新材料(集团)股份有限公司,上海 201419]
【摘 要】以聚醚和二异氰酸酯合成聚氨酯,并用硅烷进行封端制得硅烷改性聚氨酯(SPU)预聚体,再添加导热填料、助剂等制备了导热硅烷改性聚氨酯粘接剂。研究了聚醚分子量、异氰酸酯、封端硅烷和导热填料对SPU粘接剂性能的影响。研究结果表明:随着聚醚分子量增加,粘接剂的拉伸强度和硬度不断下降,断裂伸长率不断升高,导热性能基本不变;异氰酸酯结构中的苯环和对称结构有利于提高粘接剂的刚性,降低粘接剂的韧性,对导热性能影响小;三甲氧基硅烷封端制备的粘接剂的拉伸强度和断裂伸长率均高于六甲氧基硅烷封端制备的粘接剂,三甲氧基硅烷相比于六甲氧基硅烷更适合作封端剂;氧化铝粒径越小,越有利于提高导热性能,复合粒径制备的粘接剂导热性能高于单一粒径的导热性能;在60~80份范围内,随着导热填料用量不断增加,导热系数不断增大,导热性能越来越好。
【关键词】硅烷改性聚氨酯;导热;粘接剂
聚硼硅氮烷固化氰酸酯基耐高温胶粘剂的制备与性能研究
崔久红1,刘 丹2,何天琦2,3,罗永明2,徐彩虹2,3
(1.航天特种材料及工艺技术研究所,北京 100074;2.中国科学院化学研究所,北京 100190;3.中国科学院大学化学与化工学院,北京 100049)
【摘 要】以氰酸酯为基胶,聚硼硅氮烷前驱体为固化剂,复配相应的填料,制备了氰酸酯基耐高温胶粘剂。研究了聚硼硅氮烷用量对氰酸酯固化特性、固化产物的结构变化及固化物热稳定性的影响。研究结果表明:与传统的氰酸酯胶粘剂相比,聚硼硅氮烷催化氰酸酯的固化温度降低了50~100 ℃;聚硼硅氮烷可以催化氰酸酯在150 ℃低温固化,20份聚硼硅氮烷催化氰酸酯固化物T5%最高达到476.3℃。以此为基础制备的耐高温胶粘剂的室温粘接强度最高为16 MPa,400 ℃老化3 h后粘接强度仍达到12 MPa,表明该胶粘剂具有较好的粘接性能和耐老化性能。本研究制备的胶粘剂凭借较低的固化温度、良好的粘接性能和耐温性,有望用于航空、航天和电子等行业。
【关键词】胶粘剂;氰酸酯;聚硼硅氮烷;耐高温;固化剂
专题与综述
我国阻尼胶粘材料的概述与应用分析
甘禄铜1,李 勇1,刘 鑫2
(1.中国胶粘剂和胶粘带工业协会,北京 100027;2.中国化工信息中心有限公司,北京 100029)
【摘 要】针对阻尼胶粘材料的分类、制备方法及影响阻尼性能的主要因素,诸如相容性、温度、共聚、振动机械能、交联度、填料、微观结构以及材料界面等进行了分析。对未来阻尼胶粘材料的市场应用,如聚氨酯、智能终端、汽车和国防领域的应用等进行了综述,并对未来发展进行了展望。
【关键词】阻尼;相分离;聚氨酯;减振降噪
浅谈应用材料导热系数的测定方法
谭月敏,徐健明,庞文键,牛 蓉
(广州市白云化工实业有限公司,广东广州 510540)
【摘 要】随着“双碳”目标的提出,应用材料的导热性能是评定该材料是否符合节能理念的重要指标之一。导热系数的测量则是对材料导热性能的重要衡定,如何选择合适的测量方法得到准确的导热系数非常关键。本文结合以往经验,对防护热板法、热流计法、圆管法、热脉冲法、热线法、激光闪射法以及瞬态平面热源法的测试原理、仪器设备、影响因素以及测试改进措施进行了综述,为应用材料的测定方法选择提供参考。对特定的材料在合理的适用范围内选择何种测试方法进行了展望。
【关键词】应用材料;导热系数;测定方法
Scientific Research Report
Preparation and characterization of microencapsulated single-component room temperature curing pressure sensitive adhesive
Tang Rui, Huang Hong, Situ Yue, Fu Heqing
(School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510641, Guangdong, China)
【Abstract】Microcapsules coated with epoxy resin and thiol were prepared respectively by in situ polymerization method with melamine-formaldehyde (MF) as the wall material, and single-component epoxy pressure sensitive adhesive was then prepared by mixing two kinds of microcapsules. When the microcapsule walls were ruptured by external force, two kinds of core materials had good mutual solubility, which facilitated their mutual diffusion and homogenization after release to achieve rapid and uniform solidification. The microscopic morphology, size distribution, chemical structure and thermal stability of the microcapsules were characterized, and the curing exothermic process and bonding properties of single-component pressure sensitive adhesive were studied. The research results showed that the prepared microcapsules were all spherical in shape, with a smooth surface and an average particle size of about 8-10 μm, and the encapsulation rate was above 70%. The prepared microcapsules had good storage stability and could be stored for a long time at room temperature without quality change. They could be applied efficiently even when heated to 150 ℃. Microencapsulation of the active components would not damage the reactivity of the core material, and the adhesive had good curing effect at room temperature or even low temperature. Two kinds of microcapsules were mixed to prepare single-component adhesive, and the bonding strength was tested, the results showed that this microencapsulated single-component room temperature curing pressure sensitive adhesive had great potential for development.
【Keywords】microencapsulated adhesive; single-component; room temperature curing
Study on preparation and structure-activity relationship of electronic grade naphthyl epoxy resin
Zhai Ninghui, Cai Xiqing, Zhao Fugui, Cheng Jue, Zhang Junying
(College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China)
【Abstract】Three kinds of high-purity electronic grade naphthyl epoxy resin with different sites were prepared by one-step synthesis, dechlorination and molecular distillation process, which were 1,5-dihydroxynaphthalene glycidyl ether (1,5-DNGE), 1,6-dihydroxynaphthalene glycidyl ether (1,6-DNGE) and 2,7-dihydroxynaphthalene glycidyl ether (2,7-DNGE). By controlling the consistency of epoxy value, curing agent and curing procedure, the relationship between the structure and properties of different sites on the naphthalene ring was analyzed. Two curing agents, i.e. polyether amine (D230) and 4-methylhexahydrophthalic anhydride (MEHHPA) were selected to study the curing kinetics of three kinds of naphthyl epoxy resin, and the reactivity of different sites on the naphthalene ring was investigated as well. The research results showed that the three bifunctional high-purity naphthyl epoxy resin prepared with different sites had nearly 100% purity, with the total chlorine, hydrolyzed chlorine, and inorganic chlorine contents below 1 000, 200, and 1 ppm, respectively, which were suitable for the requirements of electronic grade epoxy resin. In the D230 system, the activation energy of 1,6-DNGE was the lowest, while in the MEHHPA system, the activation energy of 2,7-DNGE was the lowest. Since the molecular structure of 1,5-DNGE and 2,7-DNGE was more symmetrical and the crosslinking degree was high, thus the glass transition temperature, rubber elastic modulus, crosslinking density, coefficient of linear expansion, dielectric and thermal weight loss data were better than those of 1,6-DNGE. 1,6-DNGE had the highest storage modulus [E'(50℃)>2 600 MPa], loss modulus (tanδ>1.1) and toughness, the processing performance was better, which was very suitable for preparing composite materials with excellent comprehensive performance, providing high-purity electronic grade naphthyl epoxy resin with excellent comprehensive performance and application value for the electronic packaging industry.
【Keywords】naphthyl epoxy resin; structure-activity relationship; curing kinetics; performance
Development of new type of sulfone-containing epoxy resin adhesive
Yang Xinyu1, Huang Liqian1,2, Yu Xinhai3
(1. College of Textiles, Donghua University, Shanghai 201620, China; 2.Key Laboratory of Textile Science & Technology, Ministry of Education, Donghua University, Shanghai 201620, China; 3. College of Chemistry and Chemical Engineering, Donghua University, Shanghai 201620, China)
【Abstract】The solvent-free adhesive system prepared from sulfone-containing oligomer (BPA21), epoxy resin, and multifunctional epoxy resin was modified by using thermoplastic carboxyl-containing polymer (PDTD). The performance of modified adhesive was tested and analyzed, and the effect of addition ratio of PDTD on the performance of epoxy adhesive system was explored.The research results showed that the reactivity of adhesive system with the addition of PDTD was increased, and when m(epoxy resin)∶m(PDTD)=100∶10, the reaction rate was the fastest, it needed to be stored separately from the curing agent during storage. With the increase of the proportion of toughening agent, the viscosity of adhesive system was increased in a positive correlation. In order to facilitate the coating, it was necessary to control its addition amount. When m(epoxy resin)∶m(PDTD)=100∶10, the tensile shear strength of epoxy resin adhesive system reached the highest value of 10.74 MPa, which was 29% higher than that without addition, fully achieving the toughening effect. The addition of PDTD could reduce slightly the dielectric properties of epoxy resin adhesive, but all five kinds of adhesive with different ratios of toughening agent showed good dielectric properties. Five kinds of adhesive containing different ratios of PDTD had extremely low water absorption rate and possessed good hydrophobicity, among which when m(epoxy resin)∶m(PDTD)=100∶10 and 100∶8, the water absorption rate was the lowest, making them suitable for storage and application in humid environment. In summary, when m(epoxy resin)∶m(PDTD)=100∶10, the viscosity of epoxy resin adhesive was relatively moderate, the system reactivity was high, it could be cured quickly and had excellent tensile shear mechanical properties, the overall performance was relatively the best, making it the relatively optimal proportion of the formula in this study.
【Keywords】thermoplastic carboxyl-containing polymer; sulfone-containing epoxy resin adhesive; modification; performance
Study on preparation and properties of dimeric acid polyamide hot melt adhesive
Lu Bo, Xue Xin
(School of Materials Science and Engineering, Shenyang University of Chemical Technology, Shenyang 110142, Liaoning, China)
【Abstract】Firstly, dimeric acid-ethylenediamine polyamide hot melt adhesive and dimeric acid-hexamethylenediamine polyamide hot melt adhesive were synthesized, respectively from dimeric acid, ethylenediamine and hexamethylenediamine. The modified polyamide hot melt adhesive was synthesized by copolymerization of polyether diamine instead of partial diamine and adipic acid instead of partial dimeric acid. The effects of the amount of polyether diamine and adipic acid on the properties of polyamide hot melt adhesive were investigated. The research results showed that, (1) The glass transition temperature (Tg), hardness and tensile strength of polyamide hot melt adhesive decreased with the increase of polyether diamine content. The tensile shear strength first increased and then decreased. When the content of polyether diamine was 20%, the tensile shear strength reached the maximum of 4.2 MPa. (2) When m(dicarboxylic acid) : m(ethylenediamine or hexamethylenediamine) : m(polyether diamine)=10 : 6 : 4, part of adipic acid was added into the dicarboxylic acid. With the increase of adipic acid content, the Tg, hardness, tensile strength and tensile shear strength of polyamide hot melt adhesive increased. When the content of adipic acid was 40%, the maximum tensile shear strength was 4.2 MPa, and the maximum Tg was 170.5 ℃. (3) When the content of polyether diamine was 40% and the content of adipic acid was the same, the Tg, hardness, tensile strength and tensile shear strength of dimeric acid-ethylenediamine polyamide hot melt adhesive were all higher than those of dimeric acid-hexamethylenediamine polyamide hot melt adhesive.
【Keywords】dimeric acid; polyamide hot melt adhesive; mechanical property; thermal property
Development and Application
Effect of temperature-humidity coupling aging on bonding performance of modified silane sealant with PC
Zhang Jing1, Wang Hao1, Xu Zhibao2, Yang Yang1, Ni Qiang1, Zheng Ziqin2, Liang Jingheng2
(1.CRRC Qingdao Sifang Co., Ltd., Qingdao 266111, Shandong, China; 2. Yantai Branch of China Ordnance Industry No.52 Research Institute Co., Ltd., Yantai 264003, Shandong, China)
【Abstract】The effect of temperature-humidity coupling aging (70℃/100%RH) environment on the bonding performance of modified silane sealant with polycarbonate (PC) used for rail vehicle window & lampshade were investigated by using environmental simulation test chamber, universal tensile tester, infrared spectrometer, contact angle meter and optical microscope. The research results showed that after temperature-humidity coupling aging, the bonding performance between modified silane sealant and PC used for lampshade decreased significantly. The form of adhesive strip peeling failure changed from more than 95% cohesive failure to more than 95% interfacial adhesion failure, and the tensile shear strength decreased by more than 93%. However, the performance reduction of the car window sample after aging was smaller than that of the lampshade sample. After temperature-humidity coupling aging, there was foaming phenomenon between the PC primer and UV coating used for lampshade, which was the main reason for the decrease in the bonding performance of PC used for lampshade. In addition, high temperature accelerated the hydrolysis of ester structures in PC, which may also be one of the reasons for the decrease in bonding performance.
【Keywords】temperature-humidity coupling aging; modified silane sealant; PC; bonding performance; interface cracking
Study on effects of thermal acceleration on mechanical specimens of silicone sealant
Li Ziyong, Chen Bingyao, Song Jiacheng, Liao Yihong, Quan Wengao
(Guangdong Sanhe Holding Co., Ltd., Zhongshan 528400, Guangdong)
【Abstract】At present, the curing time of mechanical specimens of silicone sealant is generally up to 28 d. In order to accelerate the quality monitoring and product development of the company's daily silicone sealant products, the thermal acceleration test on aluminum and glass plate specimens of alcohol type, acid type and ketoxime type silicone sealant was conducted in this study. The research results showed that, (1) The tensile strength of aluminum plate specimens of alcohol type silicone sealant cured at 23 ℃ for 15 days was similar to that cured at 28 days. The mechanical properties of aluminum and glass plate specimens fluctuated under 50 ℃curing environment. The tensile strength and elongation at break of aluminum and glass plate specimens significantly decreased curing at 70℃. (2) The tensile strength of aluminum plate specimens of acid type silicone sealant reached its maximum value after 15 days of curing at 50 ℃. The tensile strength and elongation at break of glass plate specimens of acid type silicone sealant under 50 ℃ curing also continuously improved, and after 15 days, the mechanical properties were closed to those of standard environmental curing. The changes in tensile strength and elongation at break of acid type silicone sealant specimens under the curing environment of 70 ℃ were complex, and this temperature was not suitable as a curing temperature for thermal acceleration. (3) The tensile strength and elongation at break of ketoxime type silicone sealant specimens cured at 50 ℃ for 13 days were similar to those cured in standard environment, and prolonging the curing time led to an increase in tensile strength and a decrease in elongation at break. The mechanical properties of aluminum plate specimens of ketoxime type silicone sealant changed complex under curing environment of 70 ℃, while the mechanical properties of glass plate specimens of ketoxime type silicone sealant showed a gradual upward trend. (4) The thermal acceleration effect of silicone sealant with different formulations was different, manufacturers could conduct thermal acceleration test based on the characteristics of their own products to monitor the quality change of each batch of products.
【Keywords】single component silicone sealant; thermal acceleration; mechanical property
Preparation and property research on thermal conductive silane modified polyurethane adhesive
Chen Wang, Liu Longjiang
[Kangda New Material (Group) Co., Ltd., Shanghai201419, China]
【Abstract】Polyurethane was synthesized from polyether and diisocyanate, and silane modified polyurethane (SPU) prepolymer was prepared by sealing with silane, and then, thermal conductive silane modified polyurethane adhesive was prepared by adding thermal conductive fillers and additives. The effects of polyether molecular weight, isocyanate, terminated silane, and thermal conductive filler on the performance of SPU adhesive were studied. The research results showed that as the molecular weight of polyether increased, the tensile strength and hardness of adhesive continuously decreased, the elongation at break continuously increased, and the thermal conductivity remained basically unchanged. The benzene ring and symmetrical structure in the isocyanate structure were beneficial for improving the rigidity of adhesive, reducing its toughness, and having little impact on its thermal conductivity. The tensile strength and elongation at break of the adhesive prepared by trimethoxysilane termination were higher than those of the adhesive prepared by hexamethoxysilane termination, and trimethoxysilane was more suitable as terminated agent than hexamethoxysilane. The smaller the alumina particle size, the more favorable to improve the thermal conductivity, and the thermal conductivity of adhesive prepared by the composite particle size was higher than that of the single particle size. In the range of 60-80 parts, as the amount of thermal conductivity filler increased, the thermal conductivity coefficient continued to increase, and the thermal conductivity performance became much better.
【Keywords】silane modified polyurethane; thermal conductivity; adhesive
Preparation and properties of high-temperature resistant cyanate ester adhesive with polyborosilazane as curing agent
Cui Jiuhong1, Liu Dan2, He Tianqi2,3, Luo Yongming2, Xu Caihong2,3
(1. Research Institute of Aerospace Special Materials and Processing Technology, Beijing 100074, China; 2. Institute of Chemistry Chinese Academy of Sciences, Beijing 100190, China; 3. School of Chemistry and Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100049, China)
【Abstract】A cyanate ester-based high-temperature resistant adhesive was prepared by using cyanate ester as the matrix resin and polyborosilazane precursor as the curing agent, compounding with corresponding fillers. The effect of polyborosilazane dosage on the curing characteristics of cyanate ester, structural changes of cured product, and thermal stability of cured product was studied. The research results showed that compared with traditional cyanate ester adhesive, the curing temperature of cyanate ester catalyzed by polyborosilazane was reduced by 50-100 ℃. Polyborosilazane could catalyze the low-temperature curing of cyanate ester at 150 ℃, and T5% of cyanate ester cured product catalyzed by 20 parts of polyborosilazane reached a maximum of 476.3 ℃. The highest room temperature bonding strength of the high-temperature resistant adhesive prepared on this basis was 16 MPa. After aging at 400 ℃ for 3 hours, the bonding strength still reached 12 MPa, indicating that the adhesive had good bonding and aging resistance properties. The adhesive prepared in this study had the potential to be used in industries such as aviation, aerospace, and electronics due to its low curing temperature, good bonding performance, and temperature resistance.
【Keywords】adhesive; cyanate ester; polyborosilazane; high-temperature resistant; curing agent
Special Topics and Review
Overview and application analysis of damping adhesive materials in China
Gan Lutong1, Li Yong1, Liu Xin2
(1.China Adhesives and Tape Industry Association, Beijing 100027, China; 2.China National Chemical Information Center Co., Ltd., Beijing 100029, China)
【Abstract】The classification, preparation methods and main factors affecting damping performance of damping adhesive materials, such as compatibility, temperature, copolymerization, vibration mechanical energy, crosslinking degree, filler, microstructure and material interface were analyzed. The future market applications of damping adhesive materials, such as polyurethane, intelligent terminal, automotive and national defense application were reviewed. Finally the future development was prospected.
【Keywords】damping; phase separation; polyurethane; vibration and noise reduction
Discussion on measurement method of thermal conductivity of applied materials
Tan Yuemin, Xu Jianming,Pang Wenjian, Niu Rong
(Guangzhou Baiyun Chemical Industry Co., Ltd., Guangzhou 510540, Guangdong, China)
【Abstract】With the proposal of the “Dual Carbon” goal, the thermal conductivity of applied materials became one of the important indexes to evaluate whether the materials meet the energy-saving concept. The measurement of thermal conductivity is an important judgment for the thermal conductivity of materials, and it is crucial to choose a suitable measurement method to obtain accurate thermal conductivity. Combined with previous experience, the test principles, instrumentation, influencing factors and test improvement measures of the guarded hot plate method, heat flow meter method, pipe insulation method, thermal impulse method, hot wire method, laser flash method, and transient plane heat source method were summarized in this paper, in order to provide a reference for the selection of the measurement method for applied materials. The selection of testing method for specific material within a reasonable range of application was prospected.
【Keywords】applied materials; thermal conductivity; measurement method
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